China Hot selling Economical Custom Design 22kg Hydraulic Forklift Tilt Cylinder 18.1MPa manufacturer

Product Description

Economical Custom Design 22kg hydraulic Forklift Tilt Cylinder 18.1MPa

A tilt cylinder in a forklift is a hydraulic component that enables the mast and forks tilting motion. It allows the operator to adjust the angle of the forks to accommodate different load-handling requirements. 

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ100 Φ40 193 498 18.1MPa 2-M16*1.5 22kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export

Here are some key points about the tilt cylinder in a forklift:

  1. Function: The tilt cylinder controls the tilting movement of the mast and forks. It allows the operator to tilt the forks CHINAMFG or backward, enabling efficient lifting, transporting, and depositing of loads.

  2. Hydraulic Power: The tilt cylinder relies on the forklift’s hydraulic system for power. When the operator activates the tilt control lever, hydraulic fluid is directed to the tilt cylinder, causing it to extend or retract and initiate the tilting motion.

  3. Construction: Forklift tilt cylinders are typically double-acting hydraulic cylinders. They consist of a cylindrical barrel, a piston rod, and seals to prevent fluid leakage. The cylinder is mounted on the forklift’s mast and connected to the carriage or tilting mechanism. The piston rod extends and retracts within the cylinder barrel, allowing the mast and forks to tilt.

  4. Control: The operator controls the tilt cylinder using a control lever or joystick located in the forklift’s operator compartment. By manipulating the control lever, the operator can activate the hydraulic system to extend or retract the tilt cylinder, thereby adjusting the tilt angle of the forks.

  5. Safety Features: Forklifts are equipped with safety features related to the tilt cylinder operation. These may include tilt speed control, load backrests, and tilt lock mechanisms to prevent unintentional tilting or ensure the forks remain fixed during transport.

  6. Maintenance: Regular maintenance and inspection of the tilt cylinder are essential to ensure its proper functioning. This includes checking for leaks, verifying the condition of seals, and maintaining the hydraulic fluid at the recommended level and quality. Any signs of damage or malfunction should be addressed promptly to prevent equipment downtime and ensure safe operation.

How To Maintain Tilt Cylinder Forklift?

  1. Regular Inspection: Regularly visually inspect the tilt cylinder to identify any signs of damage, wear, or leaks. Look for fluid leaks around the cylinder, damaged seals, or dents or cracks in the cylinder barrel or piston rod. If any issues are detected, they should be addressed promptly.

  2. Lubrication: Follow the manufacturer’s recommendations for lubrication of the tilt cylinder. Some cylinders may require periodic greasing or lubrication at specific points. Ensure that the lubricant is compatible with the cylinder’s materials and seals.

  3. Hydraulic Fluid: Monitor the hydraulic fluid level and quality. Check the liquid status regularly and top it up as needed. Inspect the hydraulic fluid for contamination, such as dirt, debris, or water. If the fluid appears contaminated or has been used for an extended period, consider replacing it according to the manufacturer’s guidelines.

  4. Seals and Gaskets: Inspect the seals and gaskets of the tilt cylinder for any signs of wear, damage, or leakage. Replace any worn or damaged seals promptly to prevent fluid leaks and ensure the proper functioning of the cylinder.

  5. Operation and Safety: Train operators on proper forklift operation techniques, including correctly using the tilt cylinder. Encourage operators to avoid excessive or abrupt tilting motions, as they can strain the cylinder and other components. Also, ensure that the forklift’s safety features related to the tilt cylinder, such as tilt speed control or lock mechanisms, function correctly.

  6. Professional Maintenance: Schedule regular maintenance by trained technicians or follow the recommended maintenance intervals provided by the forklift manufacturer. Professional care can include more in-depth inspections, testing of hydraulic pressures, and overall system checks to ensure the tilt cylinder is operating as intended.

  7. Documentation: Maintain records of maintenance activities performed on the tilt cylinder. This helps track maintenance history, identify recurring issues, and perform maintenance at the recommended intervals.

 

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the 
computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard

Our Factory

Packaging & Shipping

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Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

forklift hydraulic cylinder

How does a forklift hydraulic cylinder handle variations in fluid pressure?

A forklift hydraulic cylinder is designed to handle variations in fluid pressure and maintain consistent performance. Here’s an explanation of how it accomplishes this:

The hydraulic cylinder’s ability to handle variations in fluid pressure is primarily attributed to its internal design and the use of various components:

1. Cylinder Construction:

The cylinder barrel, which houses the piston and seals, is designed to withstand high-pressure conditions. It is typically made of durable materials such as high-strength steel to ensure structural integrity and prevent leakage or deformation.

2. Sealing Mechanisms:

The hydraulic cylinder incorporates seals at key points to prevent fluid leakage and maintain pressure. These seals, typically made of rubber or other elastomeric materials, create a tight barrier between the piston and cylinder barrel. They are designed to withstand variations in pressure and provide reliable sealing performance.

3. Pressure Relief Mechanisms:

In situations where there are sudden increases in fluid pressure, hydraulic cylinders may be equipped with pressure relief mechanisms. These mechanisms allow excess pressure to be released, preventing damage to the cylinder or other hydraulic system components. Pressure relief valves or similar devices are commonly used for this purpose.

4. Hydraulic Fluid Properties:

The hydraulic fluid itself plays a role in handling pressure variations. The fluid is carefully selected based on its viscosity, stability, and ability to withstand pressure changes. It is essential to use hydraulic fluids that are specifically formulated for the operating conditions and pressure requirements of the forklift hydraulic system.

5. Control Valves:

The forklift’s hydraulic system includes control valves that regulate the flow and direction of hydraulic fluid. These valves allow the operator to control the pressure and flow rate within the hydraulic cylinder, ensuring safe and efficient operation even during pressure variations.

By incorporating these design elements and components, a forklift hydraulic cylinder can effectively handle variations in fluid pressure. The robust cylinder construction, sealing mechanisms, pressure relief mechanisms, appropriate hydraulic fluid selection, and control valves work together to maintain consistent performance and prevent any adverse effects caused by pressure fluctuations.

In summary, a forklift hydraulic cylinder is specifically designed to handle variations in fluid pressure. Through its construction, sealing mechanisms, pressure relief mechanisms, hydraulic fluid properties, and control valves, the cylinder ensures reliable and consistent performance even under changing pressure conditions.

forklift hydraulic cylinder

Can hydraulic cylinders be used in heavy-duty construction forklifts?

Yes, hydraulic cylinders can be used in heavy-duty construction forklifts. Heavy-duty construction forklifts are specifically designed to handle large loads and operate in rugged construction sites. Hydraulic cylinders play a crucial role in the functionality and performance of these robust forklifts. Here’s an explanation of how hydraulic cylinders are used in heavy-duty construction forklifts:

Hydraulic cylinders are utilized in heavy-duty construction forklifts in the following ways:

1. Lifting Capacity:

The primary function of hydraulic cylinders in heavy-duty construction forklifts is to provide the lifting capacity required to handle heavy loads. These cylinders are designed to generate substantial force, enabling the forklift to lift and transport large construction materials, equipment, and machinery.

2. Mast Movement:

Hydraulic cylinders control the vertical movement of the mast in heavy-duty construction forklifts. The mast can be raised or lowered using hydraulic power, allowing for efficient loading, unloading, and stacking of heavy materials at various heights.

3. Fork Movement:

Hydraulic cylinders are responsible for controlling the horizontal movement of the forks in heavy-duty construction forklifts. These cylinders allow the forks to extend or retract, enabling the forklift to adapt to different load sizes and effectively handle a variety of construction materials.

4. Tilt Function:

Hydraulic cylinders are used for the tilt function in heavy-duty construction forklifts. The cylinders control the tilting mechanism, allowing the operator to adjust the angle of the mast or carriage. This feature is particularly useful for positioning loads on uneven surfaces or for precise material placement.

5. Stability and Safety:

Hydraulic cylinders contribute to the stability and safety of heavy-duty construction forklifts. These cylinders are designed to withstand heavy loads and maintain stability during lifting, lowering, and movement operations. Additionally, safety features such as load sensing valves and overload protection systems are often integrated into the hydraulic system to ensure safe operation in demanding construction environments.

6. Operator Control:

Heavy-duty construction forklifts incorporate hydraulic controls that allow the operator to manipulate the hydraulic cylinders. The operator can adjust the lifting, lowering, tilting, and fork movements using the hydraulic controls, providing precise and efficient load handling.

In summary, hydraulic cylinders are essential components in heavy-duty construction forklifts. They provide the necessary lifting capacity, control the mast and fork movements, enable the tilt function, ensure stability and safety, and offer operator control. These hydraulic cylinders enable heavy-duty construction forklifts to effectively handle large loads and operate in challenging construction environments.

forklift hydraulic cylinder

What are the Safety Considerations When Using Forklifts with Hydraulic Cylinders?

When using forklifts with hydraulic cylinders, it is essential to prioritize safety to prevent accidents, injuries, and property damage. Hydraulic systems and cylinders are integral components of forklifts, and understanding and implementing safety considerations is crucial. Here are important safety considerations to keep in mind:

  1. Operator Training and Certification:
  2. Operators must receive thorough training and certification specific to forklift operations. Proper training should cover the safe operation of hydraulic systems and cylinders, including understanding the controls, load capacity, stability, and safe maneuvering techniques. Well-trained operators are more likely to handle hydraulic cylinders safely and minimize the risk of accidents or misuse.

  3. Regular Inspections and Maintenance:
  4. Forklifts and their hydraulic systems, including cylinders, should undergo regular inspections and maintenance to ensure they are in proper working condition. Inspections should identify any signs of wear, leaks, or damage, and maintenance tasks such as lubrication and component replacements should be performed as recommended by the manufacturer. Well-maintained hydraulic cylinders contribute to safe and reliable forklift operations.

  5. Load Capacity and Stability:
  6. Understanding and adhering to the forklift’s load capacity limitations is crucial for safe operation. Overloading a forklift can lead to instability and potential tip-overs. Operators should be aware of the load capacity rating and ensure that loads are properly balanced and secured. Maintaining the forklift’s stability, especially when using the hydraulic cylinder to lift or lower loads, is essential to prevent accidents caused by tipping or loss of control.

  7. Proper Load Positioning and Handling:
  8. Safe load positioning and handling contribute to overall forklift safety. Operators should ensure that loads are positioned correctly on the forks, centered and secure, to prevent them from shifting or falling during transport. When using the hydraulic cylinder to raise or lower loads, operators should do so gradually and avoid sudden movements that may destabilize the forklift or cause the load to swing uncontrollably.

  9. Avoiding Overextension and Collisions:
  10. Overextending the hydraulic cylinder beyond its recommended limits can lead to failure or instability. Operators should be aware of the maximum extension and retraction limits of the cylinder and avoid exceeding them. Additionally, operators must exercise caution to prevent collisions with objects or structures, as impacts can damage the hydraulic cylinder, compromise its integrity, and pose safety risks.

  11. Proper Use of Controls:
  12. Operators should be familiar with the forklift’s hydraulic control system and use the controls properly. This includes understanding the functions of each control, such as raising, lowering, tilting, or extending the forks, and using them with precision and care. Mishandling the hydraulic controls can result in sudden movements or unintended actions, potentially causing accidents or injuries.

  13. Clear Communication and Awareness:
  14. Clear communication and situational awareness are essential for safe forklift operations. Operators should maintain clear visibility, use mirrors or cameras if available, and be aware of their surroundings to avoid collisions with pedestrians, other vehicles, or obstacles. Effective communication with co-workers and signaling to indicate forklift movements can help prevent accidents and ensure a safe working environment.

  15. Emergency Procedures:
  16. Operators should be familiar with emergency procedures and know how to respond in case of malfunctions, leaks, or other emergencies involving the hydraulic cylinder. Proper training should cover emergency shutdown procedures, reporting protocols, and evacuation plans to ensure a timely and coordinated response that minimizes risks to personnel and property.

By prioritizing operator training, regular inspections, adherence to load capacity limits, proper load handling, cautious control usage, and clear communication, forklifts with hydraulic cylinders can be operated safely and efficiently. Implementing these safety considerations helps reduce the risk of accidents, protect personnel, and maintain a secure work environment.

China Hot selling Economical Custom Design 22kg Hydraulic Forklift Tilt Cylinder 18.1MPa   manufacturer China Hot selling Economical Custom Design 22kg Hydraulic Forklift Tilt Cylinder 18.1MPa   manufacturer
editor by CX 2024-01-23